I-Auto Interior In-Mold Decoration INS Film
I-Auto Interior In-Mold Decoration INS Film
Isingeniso Somkhiqizo
Ifilimu ye-In-Mold Decoration INS ihlanganiswe ifilimu ye-PMMA enomphumela wokuphrinta wokuhlobisa kanye nefilimu ye-ABS, Inezici ezinhle kakhulu zokubumba kanye nomphumela oqinile wokuvikela ubuso, ilungele umhlobiso ongaphezulu wemikhiqizo yepulasitiki enezidingo ezijulile zokwelula nokuqina, ikakhulukazi Ingaphakathi Lezimoto. .
Ukwakheka Komkhiqizo
Umthelela Wefilimu
Umphumela wokuhlobisa wefilimu unokusanhlamvu kokhuni, insimbi exutshwe, i-mosaic, okusanhlamvu okwelukiweyo nokunye ukuthungwa kwezobuchwepheshe, umphumela wokudlulisa ukukhanya wendawo nawo uyatholakala. Futhi amafilimu enziwe ngokwezifiso ayatholakala ngokuya ngemfuneko yekhasimende ngalinye.
Inqubo Yohlelo Lokusebenza
Ifilimu ye-INS isebenza enqubweni ye-INS, ukwelula kwe-3D ngendlela yokubumba ingcindezi ephezulu kuqala, usike okufakiwe ngokubukeka komkhiqizo, bese ufaka okokufaka endaweni yokubumba umjovo ngokunembile, ekugcineni ukubumba umjovo.
Izinzuzo
Azikho izindleko ezengeziwe zokubumba ezingathola inkatho enhle kakhulu yokulawula imibala eminingi, ukukhishwa kwe-VOC okuphansi kanye nokunciphisa imfucuza.
Isicelo sangaphakathi sezimoto
Ifilimu ye-INS isetshenziswa kakhulu ku-Automotive interior, isibonelo iphaneli yomnyango kanye nephaneli yezinsimbi njll.
Izici Zomkhiqizo
| Into | Indlela yokuhlola ejwayelekile noma yokuhlola | Idatha yokuhlola |
| Ubukhulu | I-Micrometer | 0.5±0.030mm |
| Hot Shlehla | Ukushisa ku-110-120℃ukuthambisa bese welula | ≥200% |
| Ukubukeka | KANYEwenaSi-urvey | No amaphuthaendaweni yefilimunjenge-spIkonai-lling, imigodi yesihlabathi, amabhamuza, imifantu, imibimbi, imihuzuko, ukuwohloka kwephethini nokunye. No ukuphuka,ukwahlukanisa, ukushintsha kombala, imigqa emihle noma imifantuyokuthungwa. |
| Ukunamathela | Ukuhlolwa Kwegridi | Akukho ukuchithwa |
| High Temperature Thermal Aged | Yibeke kuhhavini okushisa okuphezulu amahora angu-168 futhi ekamelweni lokushisa amahora angu-2, 85-100.℃. | Akukho ukulahleka okusobala kokukhanya, ukuguquguquka kombala, ibhamuza, ukuchithwa, ukuqhekeka nezinye izinguquko, izinga lokunamathela 0 |
| Ukushintshanisa Amazinga Okushisa Aphezulu Naphansi | Ukumelana nomjikelezo wokushisa okuphezulu nokuphansiUmjikelezo ophakathi kuka -30℃futhi 90℃ngokwezinga lokuhlola imboni | Akukho ukulahleka okusobala kokukhanya, ukuguquguquka kombala, ibhamuza, ukuchithwa, ukuqhekeka nezinye izinguquko, izinga lokunamathela 0 |
| Ukushesha Kombala | Usayizi wesampula 25mm×I-150mm, izingcezu ezi-2 zendwangu kakotini ku-50 * 50mm ezisongwe ekhanda lokungqubuzana, sebenzisa amandla we-9N, umjikelezo ngomzuzwana, imijikelezo eyi-10 yokungqubuzana, qhathanisa indwangu emhlophe ngemuva kokuyihlikihla ngendwangu yokuqala, hlola izinga lombala elimhlophe. indwangu ngokusho kwe-GB251 | Gcoba owomile:Awukho umbala ama-scratch marks, umbala obala 4.
Ukuhlikihla okumanzi: Akukho okusobalaukuvuvukala, ukubola, ukunamathela, ukukhihliza amagwebu, ukushwabana nezinye izinguquko, umbala onemibala ebangeni lesi-4 |
| I-Taber Abrasion Resistance | Khetha isampula yesifanekiso ngosayizi 100mmx100mm, usibeke ku-Taber Abraser, usebenzisa isondo lokugaya i-CS10, isampula yokulayisha engu-5N (500GF) okungenani izikhathi ezingu-600 ngesivinini esingu-60.±2 rpm. | Akukho ukuguga kwesendlalelo somphumela wokuphrinta |
| Ukumelana namakhemikhali | Izinga Lemboni/Ibhizinisi | Akukho okusobalaukuvuvukala, ukuqedwa,ukunamathela, ukukhihliza amagwebu, ukushwabana nezinye izinguquko, akukho ukuchithwa ngemva kokuhlolwa kokunamathela ngendlela yegridi. |
| Ukumelana Nezimonyo | Izinga Lemboni/Ibhizinisi | Ukuthuthukiswa kancane kokucwebezela, akukho ukushintsha kombala okusobala, akukho ukuchitheka ngemva kokuhlolwa kokunamathela ngendlela yegridi. |
| Ukumelana Nezinga Lokushisa Eliphansi | Izinga Lemboni/Ibhizinisi | Akukho ukulahleka okusobala kokukhanya, ukuguquguquka kombala, ibhamuza, ukuchithwa, ukuqhekeka nezinye izinguquko, akukho ukuchitheka ngemva kokuhlolwa kokunamathela ngendlela yegridi. |
| Ukuvutha | I-GB 8410 | ≤100mm/min(umjovo ukubumba ukuhlolwa 2mmABS) |
Imihlahlandlela Yokucubungula
(1) I-Thermoforming
(1.1) Izinto ezisetshenziswayo ziyadingeka njengempahla yokwakha, yokunquma neyokubumba.
(2)Isitoreji
(2.1) Amafilimu e-INS kufanele agcinwe ngaphansi kwezimo ezijwayelekile zokusebenza. Amabhokisi aqukethe amaroli amafilimu e-INS kufanele agcinwe endaweni evundlile. Le nto akumele igcinwe ngaphandle, ezindaweni ezinomswakama ophezulu noma lapho amazinga okushisa aphezulu angafinyelelwa khona. Amazinga okushisa angaphansi kwendawo yokubanda nangaphezulu kuka-35°C kufanele agwenywe.
(2.2) Uma umqulu wefilimu uzogcinwa futhi, kufanele ugcinwe usongwe ngesivimbo somswakama womswakama esinama-desiccants ngaphakathi. Ukugoqa kudinga ukuvalwa emthungoni nge-PET tape, bese kuvalwa ekugcineni ngepulaki ewumgogodla noma into efanayo.
(2.3)Isitoreji esinconyiwe singu-25°C noma esipholile ezingeni lomswakamo eliphansi kakhulu ngangokunokwenzeka. Phinda wome ngemva kwezinyanga ezingu-5-6.
(2.4)Kutuswa ukomisa amashidi izinsuku ezi-2 ku-70℃, ama-rolls angasoshiwe aphelele. Amahora angama-48 ~ 72 ku-60 ℃ kuhhavini wokujikeleza.
(3)Ukwakha
(3.1)Ukushisisa kancane kwefilimu, okungcono ukushisisa ifilimu engemuva eqondise izinga lokushisa leshidi elingu-120℃~145℃elikalwa ngamalebula okushisa.kuncike engxenyeni ehlukile kanye nohlobo lwefilimu.
(3.2) Kukhethwa ukusebenzela ekamelweni elihlanzekile.
(4) Ukunciphisa
(4.1)Kunconywa ukuthi usebenzise i-laser cutting, noma i-die cutting, ngokuvamile i-die cutting.Uma isikiwe, qinisekisa ukuthi impahla ayilinyazwa, akukho luthuli, ukungcola, ukuphungula izinsalela phezulu.
(4.2)Ukugwema ukulimala kwendawo sincoma le misebenzi elandelayo:
(4.2.1)Unganqwabelani phezu kwenye ngaphandle kwezicubu ezithambile noma indwangu phakathi kwengxenye ngayinye.
(4.2.2)Bonke abasebenzi mabagqoke amagilavu athambile noma e-latex.
(4.2.3)Ukuze ugweme ukuqoqwa kothuli noma ukungcoliswa sincoma ukusetshenziswa kwemishini elwa ne-static eklanyelwe ngokukhethekile umoya wegumbi ohlanzekile.
(5) Faka ukubumba
(5.1)Azikho izisetshenziswa ezikhethekile ezidingekayo lapho kusetshenzwa ifilimu ye-INS. Imishini yokubumba ekhona ingasetshenziswa; noma kunjalo, isikhunta kufanele senziwe noma siguqulwe ukuze samukele ifilimu emgodini. Ezinye izincomo:
(5.2) Izinga lokushisa le-diaphragm elifakwe emgodini wesikhunta kufanele libe ngu-30-50°C.
(5.3)Isango lokungena elifanele ifilimu ukuvikela ukukhishwa kombala kanye noma imidwebo.
(5.4)Izinga lokushisa le-resin njengoba kunconywe umphakeli we-resin.